BOSS LASER APPLICATIONS

ACRYLIC & PLASTIC

The Most Popular Material


One of the more popular materials for laser cutters and engravers is acrylic.  It presents a beautiful, sophisticated appearance, all while being comparatively affordable. Don't confuse it with plastic, however. Acrylic is used in applications that mandate a high gloss, colorful, or clear, scratch resistant surface. Lucite, Perspex, and Plexiglass are the more common trade names.

Due to its physical properties acrylic can be shaped, cut, and then utilized across a whole host of applications and processes.  Unlike a CNC router a laser beam has an advantage in that it can make specific intricate and smooth cuts that a router tool can't.

Brilliant pigment colors are often formulated into acrylic.  So, laser cutting colored acrylic eliminates the need for painting which in turn decreases overall production costs.  Also, laser marking or engraving clear acrylic (Plexiglass) that has been painted offers a unique effect.

WHAT TYPES OF ACRYLIC ARE THERE?

The two basic types of acrylic are Cast and Extruded.  Each react differently to CO2 laser processing.

LASER ENGRAVING ACRYLIC

Laser processing cast acrylic produces a cool frosted or white effect with an overall good quality looking finish. Cast acrylic sheets are typically colored and used for low power laser engraving (typically without masking). Whereas engraving extruded acrylic will look matte grey. But, keep in mind Cast sheets have as much as a 30% thickness variance from one sheet to the next.

NOTE: Acrylic often comes with a protective paper mask that you will want to remove since it is NOT laserable and will outgas hazardous fumes.

Laser Cutting Acrylic


Although extruded acrylic has limited color selection (clear, opal and black) cutting extruded is much cleaner than cast. The laser vaporizes through extruded more easily leaving a smooth, almost glass-like, flame polished edge. Its also cheaper than cast. Cast is harder to flame polish and you'll notice a slightly rougher edge.  But, cast has that nice white contrast when engraved.

Keep in mind that laser cutting acrylic can produce flare ups so be sure to stay near the laser during processing. If you get a flare up during cutting (especially thick acrylic where more power is necessary) you can mask both sides of the acrylic cut area with transfer tape (paper mask) that has been slightly dampened. Alternatively applying liquid dish soap instead of tape can help prevent smoke and residue damage. When you're done you simply rinse and repeat!

NOTE: Do not use vinyl masks since the laser will trigger a thermal process that will emit hydrochloric acid and toxic fumes.

Some of the more popular laserable acrylic applications include:

  • illuminated (LED) or clear signs
  • laser cut acrylic letters
  • architectural model making with acrylic
  • acrylic advertising (point of sale) displays
  • photo etching or engraving on acrylic
  • outdoor or indoor signage
  • acrylic awards and trophies
  • acrylic home decor pieces

Boss Laser's cutting machines make it easy for anyone to set up and adjust the right print driver settings to control the laser frequency (ppi) for cutting acrylic. Once the acrylic sheet is properly masked and set up on a honeycomb table the result will be a finished acrylic cut leaving edges that appear as if they were flame polished without the need for post processing clean up.

You can also receive laser cut acrylic samples if you're interested in seeing a Boss Laser finished design.  Images are used as visual to show types of materials that a CO2 laser can engrave, etch, or cut. Images may or may not be actual materials processed by Boss Laser.

BOSSLASER - acrylic-and-plastic MACHINES

  • $4,997.00

    BOSS LS-1416

    If you're looking for a professional grade desktop, laser engraving or cutting machine to inspire your small business or DIY projects, then Boss' LS-1416/20 may be the best laser machine under $5K on the market today. Get 4X more speed and 1.5X more CO2 power vs. competing hobby lasers. CHRISTMAS SPECIAL: Upgrade to LS-1420 Get a FREE 70W Power Upgrade & Mobile Stand  - $424 Value!

  • $7,997.00

    BOSS LS-1630

    Designed & engineered by Boss the LS-1630 offers a popular 16x30" engraving area with optional Boss X-Series™ 70 or 105W CO2 laser tube. Fastest in Class drive system includes Hybrid Servo Drive™ motors giving you 4X more speed vs stepper motors.  Includes 2021 LightBURN™ Made-in-USA laser software that is both intuitive and feature rich. 

  • $9,997.00

    BOSS LS-2440

    Boss' Industrial laser cutters and engravers start with the LS-2440.  Now features an extended 40" x 24" engraving area.   New! Turbo Drive closed loop servo motor drive system making it the fastest in its class. Upgrade your X-Series laser to 155W of cutting power (includes chiller). Made-In-USA LightBurn offers a simple, All-In-One laser software thats both intuitive and feature rich. 

  • $11,997.00

    BOSS LS-3655

    Boss' industrial grade LS-3655 offers a 14.5% larger engraving area compared to the standard 48"x36" platforms. New available Turbo Drive™ fastest in class closed loop servo motor drive system. Upgrade your X-Series™ laser to 155W of cutting power (includes chiller). Made-In-USA LightBurn™ offers an All-In-One laser software thats both intuitive and feature rich. 

  • $16,997.00

    BOSS HP-2440

    High Power 155W - 24x40" Servo Driven laser cutter delivers the ultimate in material flexibility. Vector cut and raster engrave both metal and non-metal. New Flex™ LIVE reciprocating laser heads. Turbo Drive™ closed loop servo motor drive system makes it the fastest in its class. Includes Made-In-USA LightBurn™ Laser Software.  

  • $18,997.00

    BOSS HP-3655

    High Powered 155W - 36x55" Servo Driven laser cutter delivers the ultimate in material flexibility. Vector cut and raster engrave both metal and non-metal. New Flex™ LIVE reciprocating laser heads. Turbo Drive™ closed loop servo motor drives for up to 5X more speed an acceleration. Includes Made-In-USA LightBurn™ Laser Software.  

  • $18,497.00

    BOSS HP-5598

    High Powered HP-5598 delivers up to 250 watts. Servo Driven with working platform of 4x8'. BOSS designed and engineered dual control technology allows the HP Series to vector cut PLUS raster engrave both metal & non-metal materials! New Flex™ LIVE reciprocating laser heads. Now, includes high speed Turbo Drive™ closed loop servo motors.

  • $8,997.00

    BOSS FM-Desktop

    New and Improved! Designed and engineered by BOSS for mobility. The FM-D offers an adjustable galvo scanner head to project between 20 to 50 watts of fiber laser power. Operates using a solid-state 1064nm fiber laser that is built to serve with very little maintenance and zero consumables. Includes a 2-Year Warranty that includes the fiber laser power